So I started out tonight with match reaming about 217 holes per side. I was careful to ream the trailing edge holes perpendicular to the cord of the rudder and not the skin per the directions. I built my large RV-7 rudder like this one on the trailing edge and it came out great. Hopefully I can repeat that performance. Side one done!
Side two done. To match ream these you have to remove the cleco's one at a time, ream the hole and then replace the cleco. Rinse and repeat a bunch of times :)
Then you get to remove all of the cleco's and deburr every edge and every hole on both sides!
Got thru everything but the skins tonight.
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